DEVELOPMENT OF NANOCOMPOSITE MATERIAL FOR TRIBOTECHNICAL PRODUCTS OF THE AGRO-INDUSTRIAL COMPLEX

O V CHEMISENKO; I V TEMEREVA; I V TEMEREVA

UDC 620.22

DEVELOPMENT OF NANOCOMPOSITE MATERIAL FOR TRIBOTECHNICAL PRODUCTS OF THE AGRO-INDUSTRIAL COMPLEX

Published in Vestnik of Omsk SAU · Volume 60, Issue 4 · Pages 219–226 · Rubric: AGROENGINEERING

EDN: NIZPRP

Received: 06.12.2025 Accepted: 15.12.2025 Published: 25.12.2025

Authors

O V CHEMISENKO

I V TEMEREVA

O V CHEMISENKO

K.G. Razumovsky Moscow State University of Technology and Management

I V TEMEREVA

K.G. Razumovsky Moscow State University of Technology and Management

I V TEMEREVA

Omsk State Agrarian University named after P.A. Stolypin

ABSTRACT

The problems of the quality and competitiveness of combine harvesters related to their operation and maintenance remain relevant aspects of the modern agricultural industry. In this regard, the purpose of the research was to develop a polymer nanocomposite material (PCM) for the manufacture of straw bearings for agricultural machinery to enhance their reliability and durability under various operating conditions. This article describes the technological process of synthesis and the test results of a new polytetrafluoroethylene (PTFE)-based PCM, which is highly resistant to wear. A formulation of polymer composite material (PCM) has been developed: PTFE (96 wt.%) + Aerosil grade A-300 (1 wt.%) + TU grade C40 (3% by weight). The nanocomposites were manufactured using the standard technology of cold pressing and free sintering of pressed blanks. The properties of the developed nanocomposite material are explained by the following mechanisms: the addition of aerosil to the formulation contributes to an increase in strength and improved adhesion, due to its high specific surface area, which reduces the deformation of products under load. Nanoscale aerosil particles provide stable adhesion to the polymer matrix, preventing the formation of cracks and tears, which is extremely important to ensure the durability and reliability of the material. The addition of carbon black grade C40 to the composition of the nanocomposite material helps to reduce friction by creating a protective film on its surface, which reduces contact between the rubbing surfaces and slows down the wear of products. This approach increases the durability and reliability of PCM products during operation, especially under high-load conditions. As a result of the study, the optimal wear rate was 2.7•10-4 g/h with a contact pressure of 3.2 MPa and a sliding speed of 2.66 m/s. The developed material can be recommended for use in the production of tribotechnical products of agricultural machinery and equipment. Its use will help to increase the service life of mechanisms, increase the efficiency of agricultural machinery, which will ensure more reliable and high-quality performance of harvesting operations.

KEYWORDS

combine harvesters, threshing mechanisms, nanocomposite materials, physical and mechanical properties, tribotechnical characteristics

1. Izyskanie sovremennyh faktorov, vliyayuschih na effektivnost' raboty mashinno- traktornyh agregatov / Soyunov A.S. [i dr.] // Vestnik Omskogo gosudarstvennogo agrarnogo universiteta. 2021. № 4(44). S. 232-240. EDN: https://elibrary.ru/AIDMXZ

2. Marinchenko T.E.Russian projects in tractor engineering intended for increasing the efficiency of agricultural productional // IOP Conference Series: materials Science and Engineering. Krasnoyarsk Science and Technology City Hall of the Russian Union of Scientific and Engineering Associations. Krasnoyarsk.Russia, 2020. P. 32024. EDN: https://elibrary.ru/LORELG

3. Pomogaev V.M. Monitoring tehnicheskogo sostoyaniya sel'skohozyaystvennyh mashin i kachestva vypolneniya tehnologicheskih operaciy // Vestnik Omskogo GAU. 2023. № 2 (50). S. 143-152. EDN: https://elibrary.ru/ZARPBA

4. Chemisenko O.V., Temereva I.V., Stepanova T.Yu. Razrabotka i issledovanie antifrikcionnogo nanokompozita dlya germetizacii uzlov treniya v mashinah agropromyshlennogo kompleksa // Vestnik Omskogo gosudarstvennogo agrarnogo universiteta. 2023. № 3(51). S. 243-248. EDN: https://elibrary.ru/IJHOBU

5. Chemisenko O.V., Temereva I.V., Stepanova T.Yu. Razrabotka i issledovanie polimernoy nanokompozicii dlya mashin agropromyshlennogo kompleksa // Vestnik Omskogo gosudarstvennogo agrarnogo universiteta. 2024. № 3(55). S. 151-157. EDN: https://elibrary.ru/POZZMV

6. Kogan B.I., Chernysh A.P., Bocharnikov S.A. O konstruktorsko-tehnologicheskom obespechenii kachestva klavishnyh solomotryasov // Obrabotka metallov. 2003. № 3. S. 30-32. EDN: https://elibrary.ru/ORIYID

7. Vasiliev A., Lazareva N., Struchkova T., Okhlopkova A. Mechanical and Tribological Properties of Polytetrafluoroethylene Modified with Combined Fillers: Carbon Fibers, Zirconium Dioxide, Silicon Dioxide and Boron Nitride. Polymers. 2023;15(2):313. DOI: 10.33907. EDN: https://elibrary.ru/QVWZXW

8. Mashkov Yu.K., Chemisenko O.V., Maliy O.V. Razrabotka iznosostoykih nanokompozitov dlya ekstremal'nyh usloviy ekspluatacii v metallopolimernyh tribosistemah // Zhurnal tehnicheskoy fiziki. 2018. T. 88, № 1. S. 42-45. EDN: https://elibrary.ru/YUTQMS

9. Mashkov Yu.K., Kropotin O.V., Kurguzova O.A. Sozdanie polimernogo antifrikcionnogo nanokompozita na osnove politetraftoretilena s povyshennoy iznosostoykost'yu // Omskiy nauchnyy vestnik. 2013. № 2(120). S. 86-88. EDN: https://elibrary.ru/RNEHZN

10. Trenie, iznos i smazka (Tribologiya i tribotehnika) / A.V. Chichinadze, E.M. Braun [i dr.]. M.: Mashinostroenie, 2003. 576 s. EDN: https://elibrary.ru/FQSXNK

JATS XML

Editor-in-chief

Oksana Shumakova

responsible secretary

Elena Rodomazova

OT Other Indexing database

GOST

CHEMISENKO O. V., TEMEREVA I. V., TEMEREVA I. V. DEVELOPMENT OF NANOCOMPOSITE MATERIAL FOR TRIBOTECHNICAL PRODUCTS OF THE AGRO-INDUSTRIAL COMPLEX // Vestnik of Omsk SAU. 2025. no. 4. pp. 219-226. URL: https://vestnik.omgau.ru/en/nauka/publications/article/6a9c167c32807fdbab8760e4/development-of-nanocomposite-material-for-tribotechnical-products-of-the-agro-industrial-complex/view. EDN: NIZPRP. (Date of access 03.10.2026).

MLA

O V CHEMISENKO, TEMEREVA I. V., TEMEREVA I. V.. "DEVELOPMENT OF NANOCOMPOSITE MATERIAL FOR TRIBOTECHNICAL PRODUCTS OF THE AGRO-INDUSTRIAL COMPLEX." Vestnik of Omsk SAU 60.4 (2025): 219-226. URL: https://vestnik.omgau.ru/en/nauka/publications/article/6a9c167c32807fdbab8760e4/development-of-nanocomposite-material-for-tribotechnical-products-of-the-agro-industrial-complex/view. EDN: NIZPRP.

APA

CHEMISENKO O. V., TEMEREVA I. V., TEMEREVA I. V. (2025). DEVELOPMENT OF NANOCOMPOSITE MATERIAL FOR TRIBOTECHNICAL PRODUCTS OF THE AGRO-INDUSTRIAL COMPLEX. Vestnik of Omsk SAU, 60(4), 219-226. URL: https://vestnik.omgau.ru/en/nauka/publications/article/6a9c167c32807fdbab8760e4/development-of-nanocomposite-material-for-tribotechnical-products-of-the-agro-industrial-complex/view EDN: NIZPRP.

Chicago

O V CHEMISENKO, TEMEREVA I. V., TEMEREVA I. V.. "DEVELOPMENT OF NANOCOMPOSITE MATERIAL FOR TRIBOTECHNICAL PRODUCTS OF THE AGRO-INDUSTRIAL COMPLEX." Vestnik of Omsk SAU 60, no. 4 (2025): 219-226. URL: https://vestnik.omgau.ru/en/nauka/publications/article/6a9c167c32807fdbab8760e4/development-of-nanocomposite-material-for-tribotechnical-products-of-the-agro-industrial-complex/view. EDN: NIZPRP.

WIKI

{{cite journal | author = CHEMISENKO O. V., TEMEREVA I. V., TEMEREVA I. V. | title = DEVELOPMENT OF NANOCOMPOSITE MATERIAL FOR TRIBOTECHNICAL PRODUCTS OF THE AGRO-INDUSTRIAL COMPLEX | journal = Vestnik of Omsk SAU | year = 2025 | volume = 60 | issue = 4 | pages = 219-226 | url = https://vestnik.omgau.ru/en/nauka/publications/article/6a9c167c32807fdbab8760e4/development-of-nanocomposite-material-for-tribotechnical-products-of-the-agro-industrial-complex/view }} EDN: NIZPRP

Copy

Export: BibTeX EndNote RefMan RusMARC

DEVELOPMENT OF NANOCOMPOSITE MATERIAL FOR TRIBOTECHNICAL PRODUCTS OF THE AGRO-INDUSTRIAL COMPLEX

Confirmation